Clean Room Wall Panels: A Comprehensive Guide

Clean room environments demand precision-engineered components to maintain strict standards of cleanliness, durability, and efficiency. Clean room wall panels, designed to meet these requirements, are a critical element in ensuring the integrity of controlled environments. Here, we delve into the essential features, materials, and specifications of these panels.

Materials and Composition

Clean room wall panels are crafted with meticulous attention to detail, ensuring their compatibility with high-performance applications across industries such as pharmaceuticals, electronics, and healthcare. These panels are available in various skin options:

• PCGI / PCGI (GPSP): Powder-coated galvanized iron.

• PPGI / PPGI: Pre-painted galvanized iron.

• SS / SS: Stainless steel, known for its exceptional durability and resistance to corrosion.

These materials can be combined in any two configurations to suit specific clean room requirements.

Structural Framework

The structural framework of the panels is constructed using galvanized iron (GI), offering excellent support and rigidity.

Thickness Specifications

• Sheet Thickness: Available in 0.5 mm, 0.6 mm, and 0.8 mm to provide options for varying strength and insulation needs.

• Powder Coating Thickness: 60-80 microns for robust surface protection and aesthetic appeal.

• Pre-Coating Thickness: 30-35 microns to ensure superior adhesion and durability.

Insulation Options

Efficient insulation is a key feature of clean room wall panels, with multiple options available based on density and thermal performance:

• PUF (Polyurethane Foam): Density of 40±2 kg/m³ for lightweight yet effective insulation.

• PIR (Polyisocyanurate Foam): Density of 48±2 kg/m³ for enhanced fire resistance.

• Rockwool: Offered in densities of 96 kg/m³ and 144 kg/m³ for excellent sound and thermal insulation properties.

Sealants and Gaps

To maintain airtightness and hygiene, food-grade silicone sealant is applied to both sides of the panels. The maximum permissible gap between panels is 4 mm, ensuring an uninterrupted seal.

Dimensions and Thickness

Clean room wall panels are tailored to meet specific layout requirements:

• Width: Standard width of 1200 mm, or customized as per room layout.

• Height: Determined by the layout to ensure a seamless fit.

• Panel Thickness: Options include 35 mm, 50 mm, 80 mm, and 100 mm, catering to diverse structural and insulation needs.

Support Structure

The panels are supported by powder-coated base runners and feature self-supporting interconnecting profiles. This design ensures stability and ease of assembly.

Color Options

The standard color for clean room panels is RAL 9002, a neutral and clean shade. However, panels can be customized with any color from the RAL chart to match aesthetic preferences or specific requirements.

Panel Types

Clean room panels are available in two configurations:

• Progressive Panels: Designed for ease of installation and adaptability during assembly.

• Non-Progressive Panels: Provide a fixed and rigid structure.

Applications

These panels are widely used in environments where hygiene, insulation, and structural integrity are critical. Industries such as pharmaceuticals, biotechnology, electronics, and food processing benefit significantly from their use.

By integrating advanced materials, precision engineering, and customizable options, clean room wall panels ensure optimal performance in controlled environments. Their versatility and durability make them a cornerstone of modern clean room design