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Clean Room Wall Panels: The Backbone of Contamination Control in Critical Environments

  • Writer: Lucky Deep
    Lucky Deep
  • 3 days ago
  • 2 min read

In highly sensitive environments like pharmaceuticals, biotechnology labs, electronics manufacturing, and healthcare facilities, Clean Room Wall Panels play a crucial role in maintaining stringent hygiene standards and preventing contamination. These panels are not just partition walls — they are an integral component of cleanroom architecture, ensuring safety, durability, and compliance with global quality norms.


What Are Cleanroom Wall Panels?

Cleanroom wall panels are modular wall systems specifically designed for environments that demand a high level of cleanliness and controlled airflow. They form the physical barrier between clean zones and the external environment or other room classifications. These panels offer a flexible, reliable, and efficient way to maintain contamination-free zones.


Key Features and Technical Specifications

1. Outer Skin OptionsClean room wall panels come with versatile surface combinations such as:

  • PCGI / PCGI (GPSP)

  • PPGI / PPGI

  • SS / SS


    These combinations can be selected based on the specific application and hygiene requirements of the facility.

2. Robust Structural FrameworkThe core structure is fabricated from high-quality GI (Galvanized Iron), offering excellent strength and corrosion resistance.

3. Sheet & Coating Thickness

  • Sheet Thickness: 0.5 mm, 0.6 mm, and 0.8 mm

  • Powder Coating Thickness: 60–80 microns

  • Pre-Coating Thickness: 30–35 microns


    These coatings enhance durability, prevent surface damage, and offer resistance to chemicals and microbial growth.

4. Superior Insulation OptionsDepending on the environmental and fire safety requirements, insulation choices include:

  • PUF: Density 40±2 kg/m³

  • PIR: Density 48±2 kg/m³

  • Rockwool: Densities of 96 kg/m³ & 144 kg/m³


    These insulation cores ensure thermal stability, fire resistance, and sound insulation.

5. Hygienic Sealant ApplicationAll joints are sealed with food-grade silicone on both sides, ensuring airtightness and microbial resistance. The gap between panels is maintained under 4 mm for maximum sealing efficiency.


Dimensions and Design Flexibility

  • Panel Width: Standard 1200 mm or customized as per room layout

  • Height: Adjustable based on project requirements

  • Thickness Options: 35 mm, 50 mm, 80 mm, and 100 mm

  • Support System: Self-supported panels installed on powder-coated base runners, joined with a secure interconnecting profile

This flexibility makes the panels ideal for both new builds and cleanroom retrofitting projects.


Aesthetic & Functional Options

  • Standard Color: RAL 9002

  • Custom Colors: Available from the RAL color chart

  • Panel Types: Available in Progressive and Non-Progressive configurations, offering ease of installation and future expansion or relocation.


Why Choose Modular Clean Room Wall Panels?

  • Time-Saving Installation

  • Minimal Maintenance

  • Compliance with GMP and ISO Standards

  • Reusable and Reconfigurable Designs

  • Custom-Built for Project-Specific Needs


Final Thoughts

Clean room wall panels are more than just partitions — they are the structural and functional core of controlled environments. With options for material, insulation, dimensions, and design configurations, these panels offer unmatched versatility and performance in contamination-controlled industries.

Whether you’re building a new pharmaceutical facility or upgrading an existing lab, investing in high-quality clean room wall panels is a decision that guarantees long-term operational integrity and compliance.

 
 
 

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