Understanding Cleanroom Ceiling Panels: Features and Benefits

Cleanroom Ceiling Panels are a crucial component of contamination-controlled environments, ensuring strict compliance with industry standards for cleanliness and efficiency. These panels are designed for various industries such as pharmaceuticals, biotechnology, electronics, and healthcare, providing structural integrity and contamination resistance.

Key Features of Cleanroom Ceiling Panels

1. Technical Description:

Available in Walk-on and Non-walk-on configurations.
Constructed using powder-coated GI (GPSP), pre-painted GI (PPGI), and stainless steel sheets on both sides.
Filled with specified infill materials for enhanced durability and insulation.
Assembled with a peripheral GI profile for added strength.
Panel planks are 1200 mm wide and customized in length as per layout.

2. Skin Material:

PCGI / PCGI (GPSP) – Pre-coated galvanized iron
PPGI / PPGI – Pre-painted galvanized iron
Stainless Steel – For high-hygiene applications

3. Structural Framework & Thickness:

Constructed using galvanized iron (GI) for superior durability.
Available in 0.5 mm, 0.6 mm, and 0.8 mm sheet thickness.

4. Coating Specifications:

Powder Coating Thickness: 60-80 microns
Pre-Coating Thickness: 30-35 microns

5. Insulation Material:

PUF (Polyurethane Foam): 40±2 kg/m3 density
PIR (Polyisocyanurate Foam): 48±2 kg/m3 density
Rockwool: Available in densities of 96 kg/m3 to 144 kg/m3

6. Sealant & Gap Control:

Food-grade silicone sealant is applied on both sides.
Ensures an airtight seal, with gaps no greater than 4 mm.

7. Standard Dimensions:

Width: 1200 mm
Height: As per layout requirements
Panel Thickness Options: 35 mm, 50 mm, 80 mm, 100 mm

8. Load Carrying Capacity:

Supports 75 to 250 kg per square meter, making them suitable for various applications.

9. Support & Suspension:

Mounted on wall panels and suspension rods for stability.
Hanging arrangement: Panels are suspended using adjustable turnbuckles and anchored to the slab.

10. Customization & Color Options:

Standard Color: RAL 9002
Custom Colors: Available from the RAL color chart to match specific project requirements.

11. Panel Types:

Progressive Panels: Installed in a sequence for a tight, interlocked structure.
Non-Progressive Panels: Allow for easier maintenance and replacement.

12. Cutout Provisions:

Custom cutouts available for HVAC and electrical components.
C-type flashing ensures proper sealing around cutouts.

Why Choose Cleanroom Ceiling Panels?

1. Ensures Contamination Control

Designed to maintain airtight and hygienic conditions in controlled environments.

2. Strong & Durable

Constructed from high-quality materials to ensure long-term reliability and safety.

3. Customizable for Various Industries

Available in different sizes, thicknesses, colors, and insulation types to meet specific industry needs.

4. Regulatory Compliance

Meets GMP, FDA, and ISO cleanroom standards for use in pharmaceutical and electronic industries.

5. Easy Installation & Maintenance

Modular design allows for quick assembly and efficient maintenance.

Conclusion

Cleanroom ceiling panels are a vital component in creating contamination-controlled environments. With their robust construction, customizable features, and industry-compliant specifications, these panels provide the reliability and efficiency required in modern cleanroom facilities. Whether you need walk-on or non-walk-on panels, selecting the right materials and specifications ensures optimal performance and long-term durability.