Modular Clean Room Wall Panels: Benefits and Applications

Clean Room Wall Panels are an essential component in the construction of controlled environments, offering high levels of cleanliness, durability, and contamination control. These panels are widely used in pharmaceutical, biotechnology, healthcare, and electronics industries. This article explores the benefits and applications of modular clean room wall panels and key features to consider when selecting them.

Benefits of Modular Clean Room Wall Panels

1. Superior Construction and Durability

Clean room wall panels are manufactured using high-quality materials to ensure strength and long-term performance. The skin of the panels can be made from various combinations, including:

● PCGI / PCGI (GPSP) ● PPGI / PPGI

● SS / SS (Stainless Steel) These materials provide excellent resistance to corrosion, contamination, and mechanical damage.

2. High-Quality Insulation for Efficiency

To maintain the required temperature and minimize energy consumption, clean room wall panels are insulated with high-density materials, such as:

● PUF (Polyurethane Foam) – 40±2 kg/m³ for thermal insulation

● PIR (Polyisocyanurate Foam) – 48±2 kg/m³ for enhanced fire resistance

● ROCKWOOL – Available in 96 kg/m³ & 144 kg/m³ densities for superior fireproofing and sound insulation

3. Advanced Coating for Maximum Protection

The panels feature:

● Powder Coating – 60-80 microns for durability and aesthetic appeal

● Pre-Coating – 30-35 microns to enhance corrosion resistance These coatings ensure long-lasting performance, easy cleaning, and compliance with stringent hygiene standards.

4. Seamless Installation and Customization

Modular clean room wall panels come with a structural GI framework and food-grade silicon sealant on both sides to ensure airtight installation. The gap between panels is maintained at no more than 4 mm to prevent contamination risks. They are available in:

● Widths: 1200 mm or customized as per room layout

● Heights: As per specific project requirements

● Panel Thickness Options: 35 mm, 50 mm, 80 mm, and 100 mm 5.

Aesthetic and Functional Flexibility

These panels are available in RAL 9002 as a standard color, with additional options from the RAL color chart to match specific facility requirements. Additionally, two types of panel configurations are available:

● Progressive Panels – Installed in sequence, providing a continuous cleanroom environment

● Non-Progressive Panels – Allowing easy removal and reinstallation for flexibility in modifications and maintenance

Applications of Clean Room Wall Panels

Modular clean room wall panels are widely used across industries requiring strict contamination control, such as:

● Pharmaceutical Manufacturing – Ensuring compliance with GMP guidelines for drug production

● Biotechnology & Research Labs – Providing sterile and controlled environments for experiments

● Healthcare & Hospitals – Used in operating rooms, ICUs, and isolation wards to maintain hygiene

● Electronics & Semiconductor Industry – Preventing contamination in the production of microchips and circuit boards

● Food & Beverage Industry – Maintaining a clean processing environment for food safety

Conclusion

Modular clean room wall panels provide a robust, customizable, and efficient solution for controlled environments. With high-quality materials, advanced insulation, and seamless installation, these panels help industries maintain the highest hygiene standards while ensuring operational flexibility. Investing in clean room wall panels enhances compliance, safety, and efficiency in critical applications.