Material Choices for Clean Room Wall Panels: Which One is Right for You?

Clean rooms are specialized environments designed to control airborne particles, temperature, humidity, and contamination levels. To maintain these stringent conditions, selecting the right clean room wall panels is crucial. The choice of wall panels not only affects the cleanliness and safety of the room but also influences its durability, insulation, and overall operational efficiency. This article explores the various materials used in clean room wall panels and helps you determine which option is best suited for your needs.

Clean Room Wall Panels: An Overview

Clean room wall panels are engineered to provide a smooth, easy-to-clean, and non-shedding surface that ensures a contaminant-free environment. At Lucky Deep, we manufacture high-quality modular clean room wall panels using a combination of advanced materials, ensuring maximum durability and cleanliness. Our panels are designed with:

Skin Material Options: PCGI (Pre-Coated Galvanized Iron), GPSP (Galvanized Plain Steel Panel), PPGI (Pre-Painted Galvanized Iron), and Stainless Steel (SS).

Structural Framework: Made from high-strength GI (Galvanized Iron) for enhanced stability and durability.

Thickness Options: 0.5mm, 0.6mm, and 0.8mm sheets to cater to various structural requirements.

Insulation Choices: PUF (Polyurethane Foam), PIR (Polyisocyanurate), and ROCKWOOL for effective thermal and acoustic insulation.

Sealant: Food-grade silicone applied on both sides to ensure an airtight seal and prevent contamination.

Let's explore each material choice in detail to understand its benefits and ideal applications.

1. PCGI (Pre-Coated Galvanized Iron) Panels

Description and Features:

PCGI panels are made of galvanized iron sheets pre-coated with a protective layer, ensuring high corrosion resistance and a smooth finish. They are available in thicknesses of 0.5mm, 0.6mm, and 0.8mm, with a powder coating thickness of 60-80 microns for a durable and cleanable surface. The standard color is RAL 9002, but custom colors from the RAL chart are also available.

Applications:

Pharmaceutical clean rooms

Electronics manufacturing units

Food processing facilities

Advantages:

High corrosion resistance for long-lasting performance

Easy to clean and maintain, supporting contamination control

Available in both progressive and non-progressive panel types for flexible installation

2. PPGI (Pre-Painted Galvanized Iron) Panels

Description and Features:

PPGI panels are galvanized iron sheets coated with a layer of paint, providing additional protection against corrosion and chemicals. The pre-coating is 30-35 microns thick, ensuring a uniform and aesthetically appealing finish. These panels are self-supported with interconnecting profiles and are available in progressive and non-progressive designs.

Applications:

Clean rooms in biotechnology and healthcare industries

Research laboratories

Microelectronics manufacturing facilities

Advantages:

Enhanced chemical resistance, ideal for harsh clean room environments

Wide range of color options for customizable aesthetics

Strong structural framework with GI support and powder-coated base runners

3. Stainless Steel (SS) Panels

Description and Features:

Stainless steel panels offer superior strength, durability, and resistance to corrosion, making them ideal for high-contamination and sterile environments. They provide a sleek, hygienic surface that is easy to clean and maintain. SS panels can be combined with other materials for enhanced functionality and are suitable for areas requiring frequent disinfection.

Applications:

Pharmaceutical and biotech clean rooms with stringent contamination controls

Hospitals and healthcare facilities, including operating rooms and isolation wards

Food and beverage processing units requiring high hygiene standards

Advantages:

Exceptional durability and long lifespan

High resistance to chemicals, moisture, and corrosion

Non-porous and easy-to-clean surface for maximum hygiene

4. Insulation Options: PUF, PIR, and ROCKWOOL

Description and Features:

PUF (Polyurethane Foam): Density of 40±2 kg/m³, providing excellent thermal insulation and lightweight construction.

PIR (Polyisocyanurate): Density of 48±2 kg/m³, offering superior fire resistance and thermal performance compared to PUF.

ROCKWOOL: Available in densities of 96 kg/m³ and 144 kg/m³, delivering outstanding fire resistance, acoustic insulation, and thermal stability.

Applications:

PUF: Ideal for temperature-sensitive clean rooms and cold storage areas.

PIR: Suitable for clean rooms with fire safety requirements.

ROCKWOOL: Best for environments requiring high fire resistance and soundproofing.

Advantages:

Versatile insulation options to meet various clean room specifications

Enhanced thermal and acoustic performance for optimal working conditions

Lightweight construction with high structural stability and durability

5. Sealant and Accessories

Description and Features:

All clean room wall panels are sealed with food-grade silicone on both sides, ensuring an airtight seal to maintain pressure differentials and prevent contamination. The panels are supported by powder-coated base runners and self-supported interconnecting profiles for a seamless and secure installation.

Applications:

High-containment clean rooms in pharmaceutical and biotech industries

Laboratories requiring controlled environments with zero contamination risks

Food processing and packaging units maintaining strict hygiene standards

Advantages:

Airtight sealing for enhanced contamination control

Easy-to-install panels with flexible layout options

Customizable dimensions to match room layout requirements

Which Clean Room Wall Panel is Right for You?

Choosing the right clean room wall panel depends on your specific application requirements, including:

Level of Contamination Control: Stainless steel panels are ideal for stringent hygiene and sterility requirements, while PCGI and PPGI panels are suitable for moderate contamination control.

Thermal and Acoustic Insulation Needs: PUF and PIR provide effective thermal insulation, while ROCKWOOL is best for acoustic insulation and fire resistance.

Aesthetic and Durability Preferences: PPGI offers customizable colors and a sleek finish, whereas stainless steel provides a premium, high-durability appearance.

Why Choose Lucky Deep’s Clean Room Wall Panels?

At Lucky Deep, we offer a comprehensive range of clean room wall panels designed to meet the highest standards of cleanliness, durability, and safety. Our panels are:

High-Quality and Durable: Manufactured using premium GPSP, PPGI, and stainless steel materials for long-lasting performance.

Customizable and Versatile: Available in multiple thicknesses, colors, and panel types (progressive and non-progressive) for maximum flexibility.

Efficient and Reliable: Equipped with high-performance insulation and airtight sealing for optimal clean room efficiency.

Conclusion

Selecting the right clean room wall panels is crucial for maintaining a contamination-free environment, ensuring safety, and optimizing operational efficiency. Whether you require high hygiene standards, chemical resistance, or thermal insulation, Lucky Deep offers a wide range of clean room wall panels to meet your specific needs.

Contact us today to learn more about our modular clean room wall panels and how we can help you build the ideal clean room environment for your industry.

Get in Touch for Expert Guidance

Our team at Lucky Deep is dedicated to helping you find the best clean room wall panel solution tailored to your requirements. Reach out to us for expert advice, customized designs, and reliable clean room solutions.