Leading Clean Room Doors Manufacturers in India: Features, Specifications, and Applications

Maintaining a contaminant-free and controlled environment is crucial in industries such as pharmaceuticals, biotechnology, food processing, electronics, and healthcare. One of the essential components that contribute to maintaining this environment is clean room doors. These doors are specially designed to ensure airtight sealing, easy cleaning, and durability while adhering to stringent industry standards.

In this article, we’ll explore the features, specifications, and applications of clean room doors, and why Lucky Deep is a leading choice among clean room doors manufacturers in India.

1. Importance of Clean Room Doors

Clean room doors play a vital role in maintaining the integrity of controlled environments. Here are some of the reasons why they are indispensable:

Preventing Contamination: Ensures a contaminant-free environment by preventing the entry of dust, microbes, and other pollutants.

Maintaining Air Pressure Levels: Airtight sealing helps maintain the required air pressure differentials in cleanrooms.

Enhanced Safety and Security: Equipped with features like panic bars and key-operated locking arrangements for safety and restricted access.

Durability and Hygiene: Constructed from high-quality materials that are easy to clean and resistant to corrosion and chemical exposure.

Flexibility and Customization: Available in a variety of sizes and configurations to suit specific cleanroom requirements.

2. Key Features of Clean Room Doors

Clean room doors are designed with advanced features to ensure maximum performance and reliability. Here are some of the key features:

Double Skin Door Design: Available with or without view panels, offering clear visibility and enhanced safety.

Construction: Assembled with the same construction as modular panels, ensuring seamless integration with cleanroom walls.

Material of Construction:

GPSP GI Sheet (Galvanized Plain Steel Pre-Coated): Highly durable and resistant to corrosion.

Frame Thickness:

0.8 mm for standard doors.

1.2 mm for frames and 1.6 mm for fire-rated doors for enhanced safety.

Shutter Thickness: Available in 42, 44, and 46 mm for optimal strength and insulation.

Finish Options:

Powder Coated: Available in various colors with a thickness of 60-80 microns for a durable and aesthetic finish.

Stainless Steel: Ensures superior hygiene and corrosion resistance, suitable for stringent cleanroom environments.

Sizes and Dimensions:

Thickness: Available in 50 mm, 80 mm, 100 mm, and 150 mm frame thickness.

Width: Multiple options ranging from 750 mm to 2200 mm, providing flexibility for different room sizes and configurations.

Filler Material: High-performance insulation for energy efficiency and noise reduction, including:

PUF (Polyurethane Foam): Density of 40±2 kg/m³ for superior thermal insulation.

PIR (Polyisocyanurate): Density of 48±2 kg/m³ for enhanced fire resistance.

Rockwool: Density of 96±2 kg/m³ for outstanding fire and acoustic insulation.

3. Advanced Door Accessories for Clean Room Doors

To enhance functionality, safety, and ease of use, clean room doors are equipped with premium accessories, including:

Stainless Steel Hinges: Durable and corrosion-resistant, with 3-4 hinges per door for robust support.

Stainless Steel ‘D’ Type Handles: 20 mm diameter and 300 mm long for a firm grip and easy operation.

Push Plate and Kick Plate:

Push Plate: Size 125 x 300 mm on the push side for added protection and hygiene.

Kick Plate: 300 mm height for durability and protection against impact damage.

Door Closure: Dorma make TS-68 door closure with a standard arm for smooth and controlled closing action.

Locking System: Both-side key-operated locking arrangement for security and controlled access.

Automatic Door Bottom Seal: Ensures airtight sealing to maintain air pressure differentials.

View Panel with Safety Glass: 6 mm thick safety glass for visibility while maintaining a contamination-free environment.

Panic Bar: Emergency exit provision for enhanced safety in critical applications.

Flush Tower Bolt: For secure locking in double door configurations.

Interlocking Provision: Ensures that only one door can be opened at a time to maintain air pressure balance and contamination control.

4. Applications of Clean Room Doors

Clean room doors are essential in maintaining controlled environments across various industries, including:

Pharmaceutical Manufacturing: Ensuring contamination-free production of medicines and medical devices.

Biotechnology and Research Laboratories: Providing sterile environments for sensitive experiments and research.

Food and Beverage Industry: Maintaining hygienic conditions to meet stringent food safety standards.

Healthcare Facilities: Ensuring sterile conditions in operation theaters and intensive care units.

Electronics and Semiconductor Manufacturing: Protecting sensitive electronic components from dust and particulate contamination.

Chemical Factories: Providing safe and controlled spaces for chemical processes and storage.

5. Why Choose Lucky Deep for Clean Room Doors?

Lucky Deep is a leading name among clean room doors manufacturers in India, known for its expertise in HVAC Cleanroom cross-contamination control and high-quality modular cleanroom solutions. Here’s why Lucky Deep is the ideal choice:

Tailor-Made Solutions: Customized clean room doors to meet specific project requirements.

High-Quality Materials: Using premium-grade GPSP GI Sheets and stainless steel for long-lasting durability and hygiene.

Comprehensive Range: Offering a wide variety of door sizes, finishes, and accessories for different applications.

Cost-Effective Pricing: Competitive prices without compromising on quality and performance.

End-to-End Services: From planning and supply to erection, commissioning, and validation, Lucky Deep provides complete cleanroom solutions.

Conclusion

Choosing the right clean room doors is essential for maintaining a contamination-free, controlled, and safe environment. With advanced features like airtight sealing, robust construction, fire resistance, and customized configurations, clean room doors are indispensable for critical industries.

As one of the leading clean room doors manufacturers in India, Lucky Deep offers tailor-made, high-quality, and cost-effective clean room doors that meet industry standards and regulatory requirements. Whether you need doors for pharmaceuticals, biotechnology, healthcare, food processing, or electronics manufacturing, Lucky Deep has the expertise and solutions to ensure the highest level of cleanliness and safety.