Customizing Clean Room Doors: Size, Thickness, and Finish Options Explained

Clean room environments require meticulously designed components, and Clean Room Doors play a vital role in maintaining their integrity.These specialized doors are essential for maintaining controlled environments, preventing cross-contamination, and ensuring smooth workflow in industries like pharmaceuticals, biotechnology, healthcare, and electronics. In this blog, we’ll explore the key customizable features of clean room doors—including their size, thickness, finish, and accessory options—to help you make the right choice for your facility.

Key Features of Clean Room Doors

1. Construction and Materials

Clean Room Doors are designed with a double skin structure, with or without view panels. Their construction matches that of modular panels, ensuring uniformity across the cleanroom space.

• Material of Construction:

  • Standard: GPSP GI Sheet – 0.8 mm thick shutter and 1.2 mm thick frame.

  • Fire-Rated Option: GPSP GI Sheet – 1.2 mm thick shutter and 1.6 mm thick frame.

This robust design guarantees durability, ease of maintenance, and consistent performance in sensitive environments.

2. Thickness Options

The shutter thickness options include:

• 42 mm, 44 mm, and 46 mm depending on the structural requirement and insulation needs.

The frame thickness can be customized based on wall panels and operational needs, available in:

• Frame thicknesses are available in 50 mm, 80 mm, 100 mm, and 150 mm, allowing flexibility to meet diverse cleanroom specifications.

3. Available Sizes

Door widths are available to suit a variety of applications, ranging from standard personnel access to wide entries for equipment. Widths include:

• 750 mm, 900 mm, 1000 mm, 1200 mm, 1500 mm, 1800 mm, 2000 mm, and 2200 mm.

These options allow for high flexibility in cleanroom layout design and functionality.

4. Finish and Coating

Clean Room Doors are designed with hygiene and aesthetic appeal in mind.

• Paint/Finish Options:

  • High-quality powder coating

  • Stainless steel for enhanced corrosion resistance and cleanability.

• Powder Coating Thickness: 60–80 microns, ensuring durability and a professional finish.

  
  

5. Door Accessories

Each door is equipped with high-performance accessories to ensure safety, convenience, and compliance:

• Stainless steel hinges (3–4 per door)

• Stainless steel ‘D’ type handles (20 mm dia, 300 mm long)

• Stainless steel push plate (125 x 300 mm)

• Dorma door closer (TS-68 standard arm)

• Key-operated locking system on both sides

• Automatic door bottom sealcccc

• View panel with 6 mm thick safety glass

• Panic bar for emergency exit doors

• Flush tower bolt (for double door setup)

• Stainless steel kick plate (300 mm height)

• Door interlocking system provision

These accessories not only improve functionality but also enhance hygiene and safety within cleanroom zones.

6. Filler Materials

The internal core of clean room doors contributes to their thermal and acoustic insulation properties, as well as fire resistance.

• PUF – 40±2 kg/m³

• PIR – 48±2 kg/m³

• ROCKWOOL – 96±2 kg/m³

Choosing the right filler material depends on your cleanroom’s specific insulation, fire safety, and soundproofing requirements.

Conclusion

When it comes to Clean Room Doors, customization is key to achieving optimal performance, safety, and cleanliness. Whether you need a fire-rated solution, stainless steel finish, specific sizes, or enhanced thermal insulation, there are tailored options available to suit every cleanroom specification. Investing in high-quality, well-configured clean room doors ensures long-term reliability and compliance with industry standards.