Comprehensive Guide to Clean Room Wall Panels: Features, Materials, and Specifications

In industries where contamination control is critical, Clean Room Wall Panels play a vital role in maintaining a sterile and controlled environment. Whether it’s pharmaceuticals, biotechnology, electronics, or healthcare, these panels are designed to meet stringent cleanliness and safety standards. Let’s explore the key features, materials, and specifications that make cleanroom wall panels an essential component of any contamination-controlled environment.

Materials and Construction

Clean room wall panels are manufactured using a combination of high-quality materials that ensure durability, hygiene, and insulation:

● Skin Options: The outer skin of the panels can be made from various combinations such as PCGI/PCGI (GPSP), PPGI/PPGI, or Stainless Steel (SS/SS), allowing flexibility depending on specific cleanroom requirements.

● Structural Framework: The framework supporting the panels is made from Galvanized Iron (GI), providing robust structural integrity.

● Sheet Thickness: The thickness of the metal sheets used in the panels ranges from 0.5 mm to 0.8 mm, optimized for strength and durability.

● Powder Coating and Pre-Coating: Panels feature a powder coating thickness of 60-80 microns and a pre-coating layer of 30-35 microns to enhance corrosion resistance and aesthetics.

Insulation and Sealing

Effective insulation is key to maintaining temperature and humidity control within the cleanroom:

● The panels incorporate high-density insulation materials such as Polyurethane Foam (PUF) with a density of 40±2 kg/m³, PIR at 48±2 kg/m³, and ROCKWOOL with densities of 96 kg/m³ and 144 kg/m³.

● Food-grade silicon sealant is applied on both sides of the panels to ensure airtight sealing and prevent contamination. The maximum allowable gap between panels is kept under 4 mm, ensuring a tight, seamless finish.

Dimensions and Design

Clean room wall panels come in customizable sizes and designs to fit various cleanroom layouts:

● Standard panel width is 1200 mm, though dimensions can be tailored as per room layout requirements.

● Heights are also customized based on cleanroom design.

● Panel thickness options include 35 mm, 50 mm, 80 mm, and 100 mm, providing different levels of insulation and structural strength.

● Panels are supported by powder-coated base runners and feature self-supported designs with interconnecting profiles for stability.

● The standard color is RAL 9002, a clean light grey shade, but panels can be produced in any color from the RAL chart to match aesthetic or branding needs.

● Available panel types include progressive and non-progressive options, allowing for flexible installation and maintenance.

Why Choose These Clean Room Wall Panels?

Choosing the right Clean Room Wall Panels ensures your cleanroom environment remains contamination-free, thermally insulated, and structurally sound. With multiple skin and insulation options, precise sealing, and customizable sizes, these panels are suited for any critical industry requiring stringent cleanroom conditions.