Cleanroom Ceiling Panels: Technical Features, Types, and Applications

Cleanroom Ceiling Panels play a critical role in maintaining controlled environments by ensuring hygiene, structural stability, and seamless integration with HVAC and electrical systems. Designed for pharmaceutical, biotechnology, healthcare, electronics, and other contamination-sensitive industries, these panels provide a reliable and efficient ceiling solution for modern cleanrooms.

What Are Cleanroom Ceiling Panels?

Cleanroom Ceiling Panels are prefabricated ceiling systems designed to meet stringent cleanroom standards. They are available in walk-on and non-walk-on configurations, allowing flexibility based on load requirements and maintenance access. These panels are engineered to provide airtight sealing, easy installation, and long-term durability.

Technical Description of Clean Room Ceiling Panels

The Clean Room Ceiling Panels are constructed using high-quality materials to ensure strength, hygiene, and corrosion resistance:

• Construction: Panels are made from powder-coated GI / pre-painted GI / stainless steel sheets on both sides, with an internal insulation infill of specified thickness. Each panel is provided with a peripheral GI profile for enhanced rigidity and precise installation.

• Panel Format: Panels are supplied in plank form with a standard width of 1200 mm and length as per project drawings.

  
  

Material & Structural Specifications

• Skin Options: PCGI / PCGI (GPSP), PPGI / PPGI, and Stainless Steel

• Structural Framework: GI framework for robust support

• Sheet Thickness: 0.5 mm, 0.6 mm, and 0.8 mm

• Coating Thickness:

  • Powder Coating: 60–80 microns

  • Pre-Coating: 30–35 microns

    
    

Insulation Options

To meet thermal, acoustic, and fire-safety requirements, Cleanroom Ceiling Panels are available with multiple insulation infills:

• PUF: Density 40 ±2 kg/m³

• PIR: Density 48 ±2 kg/m³

• Rockwool: Density 96 kg/m³ to 144 kg/m³

  
  

Sealing & Hygiene Compliance

• Sealant: Food-grade silicone applied on both sides of the panels

• Gap Tolerance: Not more than 4 mm, ensuring airtight and contamination-free joints

This design supports easy cleaning and compliance with GMP and international cleanroom standards.

Dimensions & Load Capacity

• Panel Thickness: 35 mm, 50 mm, 80 mm, and 100 mm

• Load Carrying Capacity: 75 to 250 kg per square meter

• Support System: Wall panels and suspension rods

  
  

Installation & Integration

• Hanging Arrangement: Panels are suspended using suspension rods with adjustable turnbuckles, securely anchor-fastened to the slab.

• HVAC & Electrical Cutouts: Cutouts can be provided with C-type flashing, ensuring a neat finish and proper sealing around services.

  
  

Finish & Customization

• Standard Color: RAL 9002

• Optional Colors: Available as per the RAL color chart

• Panel Types: Progressive and Non-progressive

  
  

Applications of Cleanroom Ceiling Panels

Cleanroom Ceiling Panels are widely used in:

• Pharmaceutical manufacturing facilities

• Biotechnology and life sciences laboratories

• Hospitals and healthcare cleanrooms

• Electronics and semiconductor units

• Food and nutraceutical processing areas

  
  

Conclusion

Cleanroom Ceiling Panels offer a perfect balance of strength, hygiene, and flexibility. With multiple material options, insulation choices, and high load-bearing capacity, they are an ideal solution for creating safe, compliant, and efficient cleanroom environments. Properly designed and installed clean room ceiling panels significantly enhance operational efficiency while maintaining strict contamination control standards.