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Cleanroom Ceiling Panels: Technical Excellence for Controlled Environments

  • Writer: Lucky Deep
    Lucky Deep
  • 1 hour ago
  • 2 min read
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Cleanroom Ceiling Panels play a critical role in maintaining contamination-free environments across industries such as pharmaceuticals, biotechnology, healthcare, electronics, and laboratories. Designed for strength, hygiene, and seamless integration with HVAC and electrical systems, modern clean room ceiling panels ensure superior performance while meeting stringent regulatory standards.


What Are Cleanroom Ceiling Panels?

Clean room Ceiling Panels are prefabricated ceiling systems available in walk-on and non-walk-on configurations, engineered to support cleanroom operations while maintaining airtightness and cleanliness. These panels are manufactured using high-quality powder-coated GI, pre-painted GI, or stainless steel sheets on both sides, with a high-performance insulated core.

The panels are supplied in plank form with a standard width of 1200 mm, and lengths customized as per approved drawings and layouts.


Technical Specifications of Cleanroom Ceiling Panels


Panel Construction

  • Skin Material Options:

    • PCGI / PCGI (GPSP)

    • PPGI / PPGI

    • Stainless Steel / Stainless Steel

  • Structural Framework: GI

  • Sheet Thickness: 0.5 mm, 0.6 mm & 0.8 mm


Surface Coating

  • Powder Coating Thickness: 60–80 microns

  • Pre-Coating Thickness: 30–35 microns


Insulation Options

Cleanroom Ceiling Panels are insulated with materials selected based on thermal, fire, and acoustic requirements:

  • PUF Insulation – Density 40 ±2 kg/m³

  • PIR Insulation – Density 48 ±2 kg/m³

  • Rockwool Insulation – Density range 96 kg/m³ to 144 kg/m³

These insulation options ensure excellent thermal resistance, fire safety, and sound control.


Dimensions & Thickness

  • Panel Width: 1200 mm

  • Panel Height: As per layout

  • Panel Thickness Options: 35 mm, 50 mm, 80 mm & 100 mm


Load Capacity & Support System

  • Load Carrying Capacity: 75 to 250 kg per square meter (depending on panel type and thickness)

  • Support System:

    • Wall panels

    • Suspension rods

This makes walk-on ceiling panels suitable for maintenance activities without compromising safety.


Installation & Sealing

  • Sealant: Food-grade silicone sealant applied on both sides

  • Gap Tolerance: Not more than 4 mm, ensuring airtight sealing

  • Hanging Arrangement:

    • Panels suspended using suspension rods with adjustable turnbuckles

    • Anchor fastened securely into the slab


Integration with HVAC & Electrical Systems

Cleanroom Ceiling Panels are designed for easy system integration:

  • Cutout Provision: Available for HVAC ducts, lighting, and electrical fixtures

  • Flashing Type: C-type flashing for clean and sealed cutouts


Panel Types & Color Options

  • Panel Types: Progressive & Non-progressive

  • Standard Color: RAL 9002

  • Optional Colors: Any shade from the RAL color chart


Why Choose High-Quality Cleanroom Ceiling Panels?

  • Ensures contamination control

  • Supports HVAC efficiency

  • High load-bearing capability

  • Smooth, easy-to-clean surfaces

  • Compliance with cleanroom standards

  • Long service life with minimal maintenance


Conclusion

Cleanroom Ceiling Panels are a vital component of any controlled environment, offering structural strength, flexibility, and hygiene. With customizable insulation, thickness, load capacity, and finish options, these panels meet the demanding needs of modern cleanroom facilities. Choosing a reliable manufacturer ensures consistent quality, regulatory compliance, and long-term performance.



 
 
 

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