Cleanroom Ceiling Panels: Ensuring Efficiency and Compliance in Controlled Environments

Cleanroom environments require meticulous design and high-quality materials to maintain controlled conditions, prevent contamination, and support critical operations. Among the essential components of a cleanroom, Cleanroom Ceiling Panels play a crucial role in ensuring airtightness, durability, and load-bearing capacity.

Understanding Cleanroom Ceiling Panels

Cleanroom ceiling panels are available in walk-on and non-walk-on configurations, designed to meet the specific requirements of pharmaceutical, biotechnology, electronics, and semiconductor industries. These panels are crafted from high-quality materials, ensuring compliance with stringent cleanroom standards.

Technical Specifications of Cleanroom Ceiling Panels

1. Material Composition:

   • Manufactured using powder-coated galvanized iron (PCGI), pre-painted galvanized iron (PPGI), or stainless steel sheets on both sides.

   • Internal infill with insulation material of specified thickness, enhancing thermal and acoustic performance.

2. Structural Framework:

   • Panels are supported by G.I. profiles and designed as planks of 1200 mm width, with custom lengths as per layout specifications.

   • Sheet thickness options: 0.5 mm, 0.6 mm, and 0.8 mm

   • Powder coating thickness: 60-80 microns

   • Pre-coating thickness: 30-35 microns

3. Insulation Material:

   • PUF (Polyurethane Foam): Density 40±2 kg/m³

   • PIR (Polyisocyanurate Foam): Density 48±2 kg/m³

   • ROCKWOOL: Density ranges from 96 kg/m³ to 144 kg/m³

4. Sealant & Airtightness:

   • Food-grade silicon sealant applied on both panel sides to ensure airtight sealing.

   • The gap between panels should not exceed 4 mm, ensuring minimal leakage.

Dimensional Details

• Width: 1200 mm

• Height: As per the cleanroom layout

• Panel Thickness Options: 35 mm, 50 mm, 80 mm, and 100 mm

Load-Bearing Capacity

Cleanroom ceiling panels are engineered to support loads ranging from 75 kg to 250 kg per square meter, ensuring safe installation of HVAC systems, lighting, and other ceiling-mounted equipment.

Color and Aesthetic Customization

• Standard color: RAL 9002

• Custom colors available as per the RAL chart

Panel Types & Installation Features

• Progressive & Non-progressive panel types to suit modular cleanroom designs.

• Cutout provisions for HVAC and electrical fittings with C-type flashing for seamless integration.

• Hanging Arrangement: Panels are suspended using adjustable turnbuckles and suspension rods, securely anchored to the slab for maximum stability.

Conclusion

Cleanroom ceiling panels are a critical element in ensuring contamination-free environments with optimal efficiency. Their superior construction, insulation properties, and customizable design make them indispensable for industries requiring strict environmental controls. Investing in high-quality cleanroom ceiling panels enhances operational efficiency, meets regulatory compliance, and ensures the longevity of cleanroom facilities.