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Clean Room Wall Panels – Precision, Performance, and Protection for Controlled Environments

  • Writer: Lucky Deep
    Lucky Deep
  • Oct 13
  • 2 min read
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 Material Construction

  • Skin Options:

    • PCGI / PCGI (GPSP)

    • PPGI / PPGI

    • Stainless Steel / Stainless Steel (Any two combinations can be selected based on application and design requirements.)

  • Structural Framework:

    • Made from durable GI (Galvanized Iron) for superior strength and long-lasting performance.


 Technical Specifications


  • Sheet Thickness: Available in 0.5 mm, 0.6 mm, and 0.8 mm options to suit different structural and insulation needs.

  • Powder Coating Thickness: 60–80 microns for enhanced surface durability.

  • Pre-Coating Thickness: 30–35 microns ensuring corrosion resistance and an even finish.


Insulation Options

To achieve precise thermal and acoustic control, different core insulation materials are used:

  • PUF (Polyurethane Foam): Density – 40±2 kg/m³

  • PIR (Polyisocyanurate): Density – 48±2 kg/m³

  • Rockwool: Available in 96 kg/m³ and 144 kg/m³ densities for excellent fire resistance and sound insulation.


Sealing and Hygiene

  • Panels are sealed using food-grade silicon on both sides to ensure hygienic and airtight joints.

  • The joint gap is strictly maintained to be no more than 4 mm, preventing contamination and ensuring smooth, clean finishes.



 Dimensions and Configuration

  • Panel Width: Standard 1200 mm or customized as per room layout.

  • Panel Height: Designed according to layout requirements.

  • Panel Thickness: Options of 35, 50, 80, and 100 mm, depending on application and insulation type.


Support and Installation

  • Supported on powder-coated base runners for added stability.

  • Self-supported panels with interconnecting profiles allow easy installation, modification, and maintenance.


Aesthetic and Functional Finishes

  • Standard Color: RAL 9002 (light greyish white), ideal for cleanroom environments.

  • Custom Colors: Available from the RAL chart to match specific design preferences or branding.


 Panel Types

  • Progressive Panels: Installed sequentially with concealed joints, offering superior sealing and aesthetic appeal.

  • Non-Progressive Panels: Allow easy removal and replacement without disturbing adjacent panels—ideal for maintenance-heavy environments.



 Applications

Clean Room Wall Panels are extensively used in:

  • Pharmaceutical manufacturing areas

  • Biotechnology laboratories

  • Hospitals and operation theaters

  • Electronics and semiconductor industries

  • Food and beverage processing units


 Conclusion

Cleanroom Wall Panels are more than just walls—they are precision-engineered systems designed to create and maintain contamination-free environments. With customizable materials, insulation, finishes, and configurations, these panels provide the ideal combination of hygiene, durability, and efficiency required for modern controlled spaces.


 
 
 

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