Clean Room Wall Panels: Essential Components for Controlled Environments

When designing and constructing a cleanroom, one of the most critical elements to ensure contamination control and structural integrity is the Clean Room Wall Panel system. These panels are not only responsible for creating a sealed, hygienic environment but also play a key role in thermal insulation, durability, and ease of maintenance.

What Are Clean Room Wall Panels?

Clean Room Wall Panels are specially designed modular panels used to construct the internal walls of cleanrooms in industries such as pharmaceuticals, biotechnology, electronics, and healthcare.These panels are designed to ensure a sterile environment, minimize particulate contamination, and comply with strict industry regulations.

Key Features of Clean Room Wall Panels

1. Outer Skin Material:

   
   

   Clean Room Wall Panels are available with various skin material combinations such as:

2. PCGI / PCGI (GPSP)

3. PPGI / PPGI

4. SS / SS

   
   

   These combinations are selected based on specific cleanroom application needs, offering a balance between durability, corrosion resistance, and aesthetics.

2 . Structural Framework:The internal framework is made of galvanized iron (GI), providing robust strength and structural stability to the panels.

3 . Sheet Thickness Options:The sheet thickness can be customized based on design requirements:

• 0.5 mm

• 0.6 mm

• 0.8 mm

4 . Coating Thickness:

• Powder Coating: 60–80 microns

• Pre-coating: 30–35 microns

  
  

  These coatings enhance the resistance to chemicals and wear, crucial in sterile environments.

5 . Insulation Materials:Clean Room Wall Panels offer excellent insulation with different core options:

• PUF: 40±2 kg/m³

• PIR: 48±2 kg/m³

• ROCKWOOL: 96 kg/m³ & 144 kg/m³

  
  

  Each insulation type offers specific benefits in terms of fire resistance, thermal insulation, and acoustic performance.

6 . Sealant and Joint Design:Panels are sealed using food-grade silicon sealant on both sides, with a gap of no more than 4 mm. This ensures airtight and hygienic jointing to prevent contamination.

7 . Custom Dimensions:

• Width: Typically 1200 mm, customizable based on room layout requirements

• Height: Customizable based on layout

• Panel Thickness: Available in 35 mm, 50 mm, 80 mm, and 100 mm to suit various application requirements.

8 . Support and Integration:The panels are supported by powder-coated base runners and come with interconnecting profiles, allowing both progressive and non-progressive installation systems.

9 . Color Options:

• Standard RAL 9002

• Custom colors available as per RAL chart

  
  

  Aesthetic flexibility allows panels to blend with your facility’s design theme.

Why Choose High-Quality Clean Room Wall Panels?

Using high-specification Clean Room Wall Panels ensures:

• Compliance with GMP and ISO cleanroom standards

• Easier maintenance and cleaning

• Long-term structural integrity

• Superior thermal and acoustic performance

• Enhanced personnel safety and product sterility

Conclusion

Whether you’re upgrading an existing cleanroom or building a new one from scratch, selecting the right Clean Room Wall Panels is crucial. Their materials, insulation, coatings, and sealing systems play an integral role in maintaining the controlled environment necessary for critical operations. Partnering with a trusted manufacturer and supplier ensures that your cleanroom performs optimally, now and into the future.